Consortium with legal personality for the construction of industrial production lines
The BMA CONSTRUCTION & MANUFACTURING ASSOCIATION
A new industrial complex Playing with the full process of converting biomass to MSW (municipal solid waste) to produce items for civilian use, agricultural and industrial.
Totally green.
no harmful emissions and volatile liquid.
produces and also provides electrical and thermal energy.
masses biological expressly considered, consist of waste collection.
The productions are done through the whole process of some heterogeneous masses, especially of organic origin and solid waste material here considered as material.
The process is total ecological and produces immediate transformation process of the mass with "cold", resulting in the production of morphologically abnormal material, separated, cleaned and not pathogenic.
The goal is to achieve with subsequent treatments artifacts used for industrial, civil, agricultural, and also the energy, electrical and thermal energy.
Brief Description of the production process
The waste reception begins with the immission of press material in silos, hoppers, closed and self-cleaning, feeding the process.
When the silos are on layover, the degradation of the content may be postponed, in a nitrogen atmosphere.
When in operation the raw material is aspirated with the emissions problem remedied by "srubber.
Through the treatment, performed by hyperbaric pressures and without any input of heat, adiabatic, the wastes are morphologically altered and transformed into two products cured and non-pathogenic.
One is for the production of capital goods and the other is for fertilizer.
entire process occurs in a closed system and the employees are not in contact with waste in septic risk, because in the first phase, there was the destruction of all types of pathogens and other pests.
analysis of fertilizers as measured by the NCRI (Animal Production, Reggio Emilia) and analysis of products of mixed plastics extrusion CNRF - (University of Poitiers. section of heat).
The process is achieved within 50 minutes, the derivative and used for fertilizer, ready for use, in the absence of pathogens and weed seeds. The process accelerated emadurecimento was reached, therefore, a priori, the process at high pressure has broken shells of its cells, causing the extraction of its enzymes. The procedure was evaluated by prof. Bugherra, director-general of the CNRT in Boris Cedria - Tunisia.
production line accepted as raw material:
- Municipal solid waste.
- Waste from food industry.
- waste of animal husbandry.
- Agricultural damaged or contaminated.
- Derivatives pruning of vegetation.
- spoiled food, contaminated somehow packed.
- Sewage sludge (after analysis).
- Scrap thermoplastic material.
- Scrap Industry Derivatives (after analysis).
- Biomass and others (after analysis).
The main products obtained are:
- Organic fertilizers qualified .* - Composite materials and resins.
- Product for resins termoendurecentes .*
- Products for the paint industry.
- Product for Insulation.
- Products for laying roads.
- Scrap iron ready for the merger.
- scrap metal.
* these two products, associated procedures can be obtained through the fermentation and pyrolysis, and this gas, energy, electrical and thermal.
The testing process was done with MSW in cities with significant industrial and agricultural activity, thus, able to handle a wide range of wastes, always getting the final product of excellent quality.
The capacity of the unit is modular. Each module of about 100/120.000 tons per year of MSW.
A percentage of work per year derived from 100,000. ton can be used to produce energy:
- 38/40.000 ton of manure for fermentation;
- 18/20.000 ton of wood and its derivatives for the pyrolysis process.
For the use of these products need two separate generating units for generation, energy electrifies and Thermal
The fermentation of manure are provided:
Production of 25,000 MWhe electricity per year, with as many MWht thermal energy generated by three sets of 1200 KVA in operation for 8000 hours / year.
The waste product obtained from the use of fertilizers reduced weight because of the extraction of methane will be about 22 000 tons / year.
For pyrolysis should be produced with other turbine MWhe 25,000 / year.
Other thermal MWht many are produced and used in production processes.
The residual ash from the pyrolysis are 4% and will be fully used as a fertilizer supplement.
Gaseous emissions, compared with the parameters allowed by the European Union are virtually insignificant. It is clear that power the pyrolysis process is made of wood and derived products originating in processing.
The production lines are modular, a module works 100-120000 ton / year, therefore, given the average per capita production of solid waste (MSW) and the assumption that production lines operate 335 days of the year. The production line needs at least 300 000 inhabitants / users in order to ensure continuity.
Every production line produces solid waste (MSW) from a simple collection. No need for separate collection.
For the production of:
- Fertilizers.
- Manufacturing.
- Thermal energy and electricity.
waste materials, not treatable, to be used, for use in landfills, are inert and non-septic, and certainly less than 2% of the mass treated.
The process occurs according to statements by the father of chemistry, A. Laurent Lavoisier, the mass conservation and animal respiration.
is appropriate to draw conclusions about the importance of this process environmentally and economically.
This is a great and important innovation of a process patented.
These product lines represent, so far, which is more advanced in technology and ecology.
Waste collection is much easier and becomes more economical.
important is the production of products manufactured in resin and the variety of possible products, excellent quality organic fertilizer and the potential of energy produced.
Part of the energy is used to satisfy all requirements for operation of the complex.
From an economic standpoint, the operation is positive and the depreciation is credited to medium term.
The organic group is 90 people for the year of 8,000 hours per year and also must be credited to the collateral activities induced.
The claim depreciation in the medium term cost of the facility, highlights the significant revenues from the authorities for tax revenues of more than $ 10 million fundraising tax revenues from the operation of an exercise.
The production lines are adaptable to all climatic and environmental requirements and can be designed and constructed for us internationally.
For inclusion:
With reference to the needs of large clusters or large cities.
With our unique technology we can meet the demand for treatment, with excellent results aggregated.
* Limiting urban routes for collection.
* Occupancy limited land in urban slums.
This system, designated "B islands," allows us to operate in accordance with our code of ethics.
The result shows that the waste is turned into food, Now "heterogeneous mass," De Lavoisier industry that with absolute respect for the environment, produces and manufactures ecological techniques with integrated products, along with rapid physical process-biological organic manure.
Some products may be eligible for food two different systems to produce environmentally friendly renewable energy.
2010
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